Operational Excellence

Operational Excellence

Building capability and culture of Operational Excellence

Granules is implementing a structured Operational Excellence program to deliver sustainable business outcomes. A four tier approach is being implemented to build continuous improvement capability and culture through a role based White, Yellow, Green and Black Belt Training for employees. Employees undertake live project in their function to apply the concepts and tools learnt during the Training.

ROLE BASED CI TRAINING FOR EMPLOYEES

BLACK BELT

Content
  • Company Wide OE Deployment
  • Project Identification & resourcing
  • Descriptive and inferential statistics
  • Probabilty distribution
  • Regression analysis
  • ANOVA/ multivariate analysis
  • DOE & DFSS
Benefits

Internal Trainers & Project coaches

Duration

7 days(over 3 months by outside faculty)

Target group

OE Team/ Exceptional GB

GREEN BELT

Content
  • DMAIC methodology
  • Project charter
  • Process characteristics & data collection
  • Control charts & process capability
  • Hypothesis testing
  • Measurement system analysis
  • Advanced QC tools
Benefits

Productivity improvement projects related to yeild improvement, TAT improvement, capacity enchancement

Error & variation reduction

Duration

6 days (Over 6 months by outside faculty)

Target group

HODs & Select section heads

YELLOW BELT

Content
  • Concept of flow & obstacles to flow
  • Introduction to NVA & 8 wastes
  • VSM, OEE, SMED, 5S, POKA-YOKE
  • A3 problem solving process
  • 7 QC Tools
Benefits

Minimize non value added activities/ wastes

Duration

4 hours (Inhouse faculty)

Target group

Technicians, chemists, offices

WHITE BELT

Content
  • Basic concept of flow
  • Introduction to 8 wastes
  • 5S
Benefits

Minimize non value added activities/ wastes

Duration

4 hours (Inhouse faculty)

Target group

Technicians, chemists, offices

CERTIFICATION & AWARDS

CII Champions Trophy-Platinum
Award, 2020

Smart Pharma Award 2018

37th CII National Kai-Zen Competition - Innovation Award, 2020